Iron Ore benefication Plants

Iron Ore benefication Plants:
Star Trace offers turnkey solutions for iron ore benefication plants. We are one of the leading project suppliers for chromite ore plants and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of iron ore processing plant & equipment.

Iron Ore benefication Equipments:
:: Grizzly Feeder for Iron ore benefication
:: Vibrating Screen for Iron ore benefication
:: Jaw Crusher:: Cone Crusher for Iron ore benefication
:: Ball Mill for Iron ore benefication
:: Floatation Machine for Iron ore benefication
:: Slurry Pumps for Iron ore benefication
:: Hydrocyclone for Iron ore benefication
:: Wet Drum Magnetic Separator for Iron ore benefication
:: Belt Conveyors for Iron ore benefication

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Iron ore crusher plant :
Star Trace offers turnkey solutions for Iron ore crusher plant. We are one of the leading project suppliers for Iron ore crusher plant and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of Iron ore crusher plant & equipment.
Jaw Crusher is one of the main types of primary crushers in a mine or ore crushing process plant and also is one of the most widely used crushing equipments in mining industry. Star Trace is a famous jaw crusher manufacturers in India, and sold crusher machines to all over the world. This series of jaw crusher can reach the crushing ratio of 4-6 and the shape of final product is even. Because it is primary crusher, Jaw crusher is designed for long life service with minimum maintenance for hard, tough, abrasive material and overload high capacity.
Iron ore crusher plant specifications:
1.Firm structure  2.Stable performance3.Large capacity4.Easy adjustment
Iron ore crusher plant Features:
1. Jaw crusher owns simple structure, easy maintenance2. Jaw crusher owns stable performance3. Jaw crusher owns even final particles and high crushing ratio
iron ore crusher plant includes vibrating feeder, jaw crusher, impact crusher, vibrating screen, belt conveyor, etc.
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Hematite Iron Ore Beneficiation Plant:
Star Trace offers turnkey solutions for Hematite Iron Ore Beneficiation Plant. We are one of the leading project suppliers for Hematite Iron Ore Beneficiation Plant and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of Hematite Iron Ore Beneficiation Plant & equipment.
We have been in Hematite Iron Ore Beneficiation Plant for more than 25 years. We have established a great deal of experience in recent years developing Hematite beneficiation.Our Hematite processing line mainly include vibrating feeder, jaw crusher, impact crusher, hammer crusher, round vibrating screen, ball mill, spiral classifier, flotation separator, magnetic separator, shaving bed, jigger, spiral chute, concentrator, rotary dryer, rotary kiln, etc.
Our Hematite beneficiation machines are extensively used in metallurgy, mine, chemistry, coal, building material and grinding material industries.
Star Trace services:
Ore laboratory test Ore beneficiation test Flowchart designing and layout designing.Full set of machines Erecting and commissioning Training Technical consolation

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Magnetite Beneficiation Plant:
Star Trace offers turnkey solutions for Magnetite Beneficiation Plant. We are one of the leading project suppliers for Magnetite Beneficiation Plant and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of Magnetite Beneficiation Plant & equipment.
Star Trace iron ore processing mainly includes crushing by crusher, separating by vibrating screen, grinding by ball mill and classifying by classifier; the separation of minerals consists of weight, flotation, and electric separation, etc. Dehydration of minerals includes enrichment, filtration, drying, and other procedures. The equipment of mineral processing covers feeder,crusher, ball mill, classifier, vibrating screen, rocking bed, magnetic separator, mix tank, flotation machine and so on.
Working principle of magnetite iron ore beneficiation plant The extracted ore should be crushed by jaw crusher initially. When it gets the reasonable fineness, it is transported into ball mill by elevating conveyer and feeder, and is milled by ball mill. 
The subtle milled ore gets the next procedure: classification. There is a theory that if the weights of solid particles are different, the sedimentations will be different, and the mixed ore can be classified by screw classifier. The classified ore gets into magnetic separator. Since the specific magnetization coefficients of ores are different, the magnetic substance of mixed ore is separated from others with magnetic and mechanical force.
The mineral matter, which has been separated by magnetic separator initially, is transported into flotation machine by, and different medicines are added according to different characteristics of ore, so that the needed ore is separated from others. Since the separated ore are wet, they should be dewatered by thickner initially, and dried by drier. Finally, the dry minerals come into being.

Star Trace services: Ore laboratory test, Ore beneficiation test, Flowchart designing and layout designing, Full set of machines, Erecting and commissioning, Training, Technical consolation.

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Iron Ore Jigging Plant:
Star Trace offers turnkey solutions for Iron Ore Jigging Plant. We are one of the leading project suppliers for Iron Ore Jigging Plant and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of Iron Ore Jigging Plant & equipment.
Star Trace jig, the metal recyling equipments belongs to double rows eight chamber side plug-fuse type. It takes advantage of water as medium, and separates according to the proportion of the gangue minerals (density).
This facility can separate range from large size to small size in different dressing systems, as the working face of jig is trapezoid, each slot can independent control, It has the advantage of wide scope in recover, large capacity of treatment, continuous work.
Specifications:1)large treatment capacity2)water-recycling & energy-saving3)seaworthy & durable4)easy operation
Application:Widely used in the metal gravity separation, like tungsten, tin, gulch-gold, iron, manganese and iron brown, pyrite, mercury, titanium, antimony, lead, tantalum, niobium, etc, and all kinds of metal smelting slag metal recycling dressing.

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Jaw Crusher for Iron ore benefication
Jaw Jaw crushers  impactors are designed for crushing hard to soft materials like limestone, iron ore, coal etc. These impactors are available in various sizes ranging from 400mm to 1200mm diameter and width upto 2000 mm. Star trace can offer duty impactors, specially designed for coal and similar materials. 
 Frame or housing It is fabricated from MS Plates and rolled steel sections with adequate stiffners to give maximum strength. Location and size of doors are selected so as to provide access to the internal parts and to facilitate easy maintenance. Side walls are provided with suitable liners. Wherever material comes into contact with walls. Bottom part of housing has thick plate flanges for foundation arrangement.
 Breaker plates / grinding gibs Breaker plates or grinding gibs as applicable are made of m. S. Steel castings or alloy steel castings and are bolted to the MS Fabricated blocks. These blocks are hinged from the top and are adjustable with respect to blow bar tip circle. This arrangement facilitates product size control. 
Rotor Rotor discs made from m. S. Plates are keyed to the rotor shaft. Adequate size rotor shaft is supported in spherical roll bearings. Bearing blocks are resting on strong and sturdy bottom frame. Blow bars are fixed to the rotor with the help of wedge blocks. rotor is statically balanced so as to minimize vibrations during crushing operations. Light duty impactors, MS Plates are welded to MS Fabricated drum. Ms steel blow bars are bolted to the MS Brakets. 
Lubrication Generally main shaft bearings are having manual grease lubrication arrangement. However centraliszd lubrication system can be provided on request. 
Drive Impactors are driven by squirrel cage / slipring motor through a set of v belts. In large impactors, fluid coupling can be provided in combination with squirrel cage motor. 
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Grizzly Feeder For Iron Ore Benefication
Grizzly feeder is suitable to feed primary jaw crushers, selecting the large sizes which require primary crushing, the smaller sizes, and any fines which must be eventually rejected. The grizzly vibro feeder consists of a very large vibrating body made of thick plate, with inside lining of anti-abrasive plate. The grizzly vibro feeder is driven by two or four vibrating motors. The vibro feeder (which may either be placed on a steel or concrete base) rests on springs(grizzly feeder). 

(Side mounted vibro motor type) boosting throughout of primary crushers:
    A robustly constructed range of vibratory machines extending from units 0. 5m wide x 2m long up to units 1. 5m x 4. 5m. 
    The grizzly feeders are intended primarily for use ahead of primary crushers and are designed to handle large run-of-quarry stone, take the impact of dumped loads and smooth out the flow of material to the crusher. 
    All models of grizzly vibro feeders have a flat reinforced impact area followed by a sloping grizzly bar section. 
    The longer grizzly feeders are fitted with two stepped, grizzly bar sets. Replaceable wear sections of mild steel, manganese steel or rubber are fitted depending on the duty specified. 

Construction:
    Of rugged construction throughout, grizzly feeders are designed to handle run of quarry stone up to 1000mm lump size. 
    The plain section is lined with a 12. 5mm minimum thick replaceable plate in mild steel as standard, with abrasion resistant manganese steel and rubber elements as options. 

Vibrators:
    All machines in the grizzly feeder range are powered by the invicta bl series vibrators to give guaranteed performance for either intermittent or continuously rated duties. All vibrators are dust and weatherproof with protection to ip66. The vibrators operate from a 3 phase supply, 50 or 60 hz up to 650 volts.

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Vibrating Screen For Iron Ore Benefication
Vibrating Screens Vibrating screens and heavy crimped wire meshes are mostly used for sieving heavy ores. Mainly used in fencing and concrete reinforcement and crushers in cement plants. We offer customer made vibrating screens made of different aperture sizes and metals with an option of folded edges. Our range of vibrating screens includes dewatering screens, screen separators, linear motion screens and vibrating screen separators.
Dewatering Screen Whilst enjoying immense popularity for many years on small horizontal and inclined screens (Vibrating Screen), Star Trace is the first company in the world to perfect this simple drive arrangement on large dewatering screens. This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned.
Screen Separator Screen separators is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines (Vibrating Screen).
Linear Motion Screen Whilst enjoying immense popularity for many years on small horizontal and inclined screens, Star Trace is the first company in the world to perfect this simple drive arrangement on large horizontal and inclined linear motion screens (Vibrating Screen). This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned.
Circular Motion ScreenThe circular motion screens is a new generation vibratory screening machine characterized by low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation. The various versions of these circular motion screen permit its use for wet and dry screening, coarse and fine Separations and are widely used in steel mills, mineral beneficiation plants, chemical, mining, food and fertilizer industries, coal preparation plants and many others (Vibrating Screen).
Vibratory Screen Vibratory Screening are well designed to suitable for Capacity 100 kgs/hr to 22000 kgs/hr., Machines Models are Available from 12 inches dia to 72 inches diameter (Vibrating Screen). We can Provide 4 mesh to 400 mesh.
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Cone Crusher for Iron ore beatification
Cone Crusher adopts the international advanced techniques to develop this equipment. The design of spring cone crushers structure is distinguish from traditional design and it compiles other advantage of various type of cone crusher. So it is applicable to fine crush of superfine crush various ores, rocks, slag and refractories. 
To adopt the techniques of concave and mantle after machining process to connecter with cone surface to instead the anciently complicate techniques, Star Trace cone crusher raise efficiency in rock crushing. 
It has overload hydraulic cavity and refrigeration lubricating system, which fully ensure the safety and stability of operation. It is widely used in metallurgical mining, architectural, rock & railway etc.

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Ball Mill for Iron ore benefication
A Ball Mill a type of grinder is a cylindrical device used in grinding (or mixing) materials like ores, chemicals, ceramic raw materials and paints. 
Ball Mills rotate around a horizontal axis, partially filled with the material to be ground plus the grinding medium. Different materials are used as media, including ceramic balls, flint pebbles and stainless steel balls. An internal cascading effect reduces the material to a fine powder.
Industrial ball mills can operate continuously fed at one end and discharged at the other end. Large to medium-sized ball mills are mechanically rotated on their axis but small ones normally consist of a cylindrical capped container that sits on two drive shafts (pulleys and belts are used to transmit rotary motion).

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Floatation Machine for Iron ore benefication
Floatation machine uses in classifying in non-ferrous and ferrous metal mineral. Sf is the mechanical agitation type. It can own draw the inspiration and the pulp; compared to a, its spirit is big , and the power loss low, and the impeller lap wears lightly; jif has the self-absorption ability, the suction intensity big, and it may adjust the air input in 0. 1 m3/min -1m3/min; the impeller diameter is small, the rotational speed low, consuming electricity few, also advantageous for the automatic control.
Its features are as follows:the capacity of air suction is large, the power consumption is low. every cell has three functions of air suction, slurry suction and flotation simultaneously being unique in flotation return circuit without need for any supplementary equipment, the circuit change is convenient for horizontal location. the slurry cycle is rational, the settlement of coarse sand can be reduced into full play. the regulation is convenient to equip auto and electro-controlling arrangements for slutty level.

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Slurry Pumps for Iron ore benefication
We are one of the most well recognized manufacturers of heavy duty, medium duty slurry and process pumps, vertical slurry pumps, ash slurry pumps, process pumps in India today.
Our company manufacturers advanced slurry pumps and process pumps. Our pump handle tougher abrasive solids and slurry found in mining, steel and glass industries.

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Hydrocyclone for Iron ore benefication
Hydro cyclone widely applied in mine-chosen technique in various metal mines. It mainly shows in the following works :
Classification for section I closed circuit grinding Classification for section II closed circuit grinding Regrinding for fine mine classification Mud-removing before selection and after selection Dam and back fill for gangue. In closed circuit grinding system, it features high classification efficiency and fine over fall fineness under high mine concentration. Classification efficiency is higher for 5-10% than common screw grader. It benefits for enhancing grader utilizing. 
Choose proper specification and mode of hydro cyclone according to grinding processing capacity, over fall fineness and sedimentation concentration. This is precondition of getting the most optimized work condition. Star Trace Company is able to offer standalone, parallel connection machine or machine series in such specs as Ö50, Ö75, Ö100, Ö125, Ö150, Ö200,Ö300, Ö350, Ö500, Ö660. 
Fine sand, less than 37ìm, in gangue can not be used as dam materials during selecting mine. After the classification by cyclone, coarse granule left in the bottom of dam, fine granule move to the tail of gangue. Fine granule graded naturally during the movement. There is section full of clean water, which can be used for calling back of water. In the process of filling tail, we utilize hydro cyclone for grading and concentrating to separate coarse granule so that to reduce load of filtering machine and to reach at the best effect. Use cyclone to finish dam and filling work so that to solve problems such as leaking mine, sink and over proof water discharged. So it can receive obvious economic and social benefit.

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Wet Drum Magnetic Separator for Iron ore benefication
Introduction: ( magnetic wet drum separator )STL is one of the leading manufacturers of ore dressing equipment(magnetic wet drum separator). The present range of STL Process equipment enables us to provide complete packages. Magnetic wet separators constitute an important part of the product range and are known for advanced engineering design and excellent performance. As a result of continuous development in separator technology STL can offer a complete line of magnetic wet separators to the mining and mineral industries. (magnetic wet drum separator)
Product models and sizes:STL's wet permanent magnetic separators(magnetic wet drum separator) are offered in sizes of dia. 1200 mm and 916mm in lengths of up to 3000mm. Three basic separator designs are available for cobbing, roughing and finishing/cleaning applications. Each type can be supplied in single drum or multiple drum stages of taconite or magnetite and also for recovery for magnetic medium in dense media plants. The stationary magnet yoke is an assembly of strontium-ferrite permanent ceramic magnets. (magnetic wet drum separator)the rotating drum is available with optional rubber or stainless steel covers. The magnetic flux pattern will match the tank configuration for optimum performance. Stl's magnetic wet separator dia 916 x 300 mm is the smallest full scale separator in the 916 series and is primarily used for pilot plant tests. The separator can be delivered in concurrent, countercurrent and counter rotation versions. (magnetic wet drum separator)stl's magnetic wet separator for laboratory use have drum dimensions dia. 600 x 285 mm and dia. 200 x 100 mm and are suitable for batch or continuous testing. The test results from the stl laboratory  separators correspond closely to those obtained in full scale operation.   pilot unit dia. 916 x 300mm. Left. 
(magnetic wet drum separator)stl's magnetic wet separators have been developed in close cooperation with the swedish mining industry for treatment of magnetite. A prime consideration in its advanced engineering design has been high capacity, improved metallurgical performance and highest availability. The separator is constructed as a separate unit consisting of drum with magnet yoke, tank and drive package, all mounted on a heavy-duty frame. The design of the frame allows any number of units to be connected in series as multi-stage installation. This design offers a flexible flow sheet layout.  (magnetic wet drum separator)the drum shell is made of non-magnetic stainless steel with abrasion-resistant wear cover and sealed heads of cast rigid aluminium alloy. The drum shaft runs in spherical, self-aligning antifriction bearings. 

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Belt Conveyors For Iron Ore Benefication
We takes the pleasure to introduce itself as one of the top most manufacturing, exporting and supplying units of Belt Conveyors based in India. 
Designed to perfection, these belt conveyors are widely used in diverse industrial applications. We make use of good quality raw materials for manufacturing of these belt conveyors. Thus our Belt Conveyors provide reliable performance and are very durable too. Made available in varied specifications, these belt conveyors are very affordable.

Applications Of Conveyor Belt:
*E-waste recycling plant.*Mining.*Metallurgy.*Coal industries.
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